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SEM EDX extended analysis

Particles not (or nearly not) detectable in optical analysis can be found by SEM analysis and subsequent EDX spectra analysis.





NaCl (Salt) optical image: Particle is not detectable in VDA 19.1 - ISO 16232 frame

NaCl (Salt) SEM image



SEM image can look quite different than optical image and can reveal much information





Optical image

SEM image








Corundum optical image

Corundum SEM image



Critical components (glass, abrasive materials) cannot be detected with optical methods





Optical image (glass fiber)

SEM image (glass fiber)




One cannot compare particle counts of optical and SEM methods:
These two detection princples "see" particles different.


Material

Optical detection

SEM detection

Organic (fiber)

good

bad

Graphite

good

bad

Corundum

bad

very good

Glass

not at all

very good

Salts

bad

very good



SEM-EDX versus LIBS (Laser Induced Breakdown Spectroscopy):


Optical microscopes with LIBS option can analyze only particles found in optical analysis.




SEM EDX versus LIBS, Pros and Cons



LIBS

SEM-EDX

Velocity

Very fast

Slow (needs vacuum)

Material depth

100 µm

1-2 µm

Particles

Only particles visible in optical microscope

All particles with elements > Boron

Repeatabilty

No (particle is destroyed)

Yes (EDX analysis is non destructive)

Detection size

Only particles > 10 µm (laser spot size)

< 1µm